Lean Production Term Paper Example | Topics and Well Written Essays - 250 words

Lean Production - Term Paper Example minimal defects and variety of output with least input. The important aspect is ‘half ‘that symbolizes reduction by human power, investment, manufacturing and engineering hours (Black, pp. 6-15). It forms the systematic approach on cost reduction, quality, time management, delivery aspects, safety, and morale. It also models the ongoing customer pull and continuous flow of improvement. Gallus group also justified the lean production by eliminating 50% inefficiencies in their processes and saving on millions of Euros per year by a limited outlay. An important aspect of the lean philosophy is ‘Elimination of Waste’. It works on the excellent epitome of Zero’s i.e. zero waste. It features zeros in â€Å"defects, over production, waiting or lead-time, inventory, inappropriate processing, transportation movement† (Creative Class, pp. 25-29). The re –engineering not only implies in business process but also to people’s attitude, efficien cy, and input. The JIT (Just in Time) will eliminate the inventory holding cost by pull production of ‘zero’ strategy. The Toyota City is the best example of the just in time system that not only caters the main production but also its suppliers. The Japanese strategy of lean transplant was to bring an innovative approach to work practices such as work force, apparent skills and knowledge, quality management etc.